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Modular Customizable Common Rail Pump Test Bench with PC Data Acquisition and 3000 Bar Max Test Pressure

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Modular Customizable Common Rail Pump Test Bench with PC Data Acquisition and 3000 Bar Max Test Pressure

Name: Modular Customizable Common Rail Pump Test Bench with PC Data Acquisition and 3000 Bar Max Test Pressure
Brand: CRB-M2500
Price: 8000 USD

Modular Customizable Common Rail Pump Test Bench with PC Data Acquisition and 3000 Bar Max Test Pressure Manufactures

Motor Power : 18.5 KW

Place of Origin : Shandong, China

Price : USD 8000-25000 / Set

Speed Range : 0-4000 rpm

MOQ : 1 Set

Data Acquisition Channels : 16 Channels Simultaneous

Delivery Time : 20-35 working days

Sampling Rate : Up to 100 kHz per Channel

Modular Expansion Slots : 4 Available

Supply Ability : 50 Sets per Month

Control System : Industrial PC with Customizable Software

Certification : ISO 9001:2015

Payment Terms : T/T,L/C,Western Union

Compatible Pump Series : All Common Rail Series (Programmable)

Cooling Method : Combined Air and Oil Cooling

Power Supply : AC 380V 50Hz 3-Phase

Fuel Supply : 12V / 24V DC

Communication Protocols : CAN Bus, RS485, Ethernet, USB 3.0

Brand Name : CRB-M2500

Packaging Details : Export-grade fumigated plywood crate with EPE foam cushioning, waterproof PE cover, and shock indicators

Max Test Pressure : 3000 Bar

Model Number : CRB-M2500

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CRB-M2500 Modular Customizable Common Rail Pump Test Bench PC Data Acquisition for Multi-Application Testing

The CRB-M2500 redefines flexibility in common rail pump testing with its groundbreaking modular architecture and comprehensive PC-based data acquisition ecosystem. Unlike fixed-configuration test benches that limit operators to pre-defined testing scenarios, the CRB-M2500 features a modular design philosophy where sensors, actuators, and measurement modules can be added, removed, or reconfigured according to evolving testing requirements. At its heart lies a powerful industrial PC running our proprietary data acquisition software platform capable of simultaneously recording and analyzing 16 channels of data at sampling rates up to 100 kHz per channel. This makes the CRB-M2500 equally suited for high-volume production quality control, in-depth R&D investigations, and specialized forensic analysis of complex pump failure modes.

Key Features

Open Modular Architecture: The CRB-M2500 features four modular expansion slots that accommodate additional sensor modules, communication interfaces, and specialized measurement hardware, allowing the system to grow alongside expanding testing capabilities without requiring a complete equipment replacement.
High-Speed Multi-Channel Data Acquisition: The integrated 16-channel data acquisition system captures torque, speed, pressure, temperature, flow rate, vibration, and electrical parameters simultaneously at up to 100 kHz per channel, providing the rich datasets required for advanced pump performance analysis.
Customizable Software Platform: The Windows-based control software supports user-defined test sequences, custom report templates, and Python scripting for automated data post-processing, empowering engineers to create specialized analysis workflows tailored to their specific research objectives.
Universal Pump Compatibility: Unlike model-specific testers, the CRB-M2500 uses a programmable pump profile system where operators can define and store unlimited test configurations for any common rail pump model, from legacy CP1 units to the latest generation high-pressure systems.
Advanced Communication Suite: Native support for CAN Bus, RS485, Modbus TCP, Ethernet/IP, and USB 3.0 protocols enables seamless integration with external data loggers, environmental chambers, supervisory SCADA systems, and cloud-based analytics platforms.
Dual Cooling System: The combined forced air and oil circulation cooling system maintains stable operating temperatures during extended continuous testing sessions, ensuring measurement consistency across 24-hour durability test runs without thermal drift.

Technical Specifications

Parameter	Specification
Model	CRB-M2500
Max Test Pressure	3000 Bar
Motor Power	18.5 KW
Speed Range	0-4000 rpm
Data Acquisition Channels	16 Channels Simultaneous
Max Sampling Rate	100 kHz per Channel
Control System	Industrial PC IoT
Cooling Method	Combined Air and Oil Cooling
Fuel Supply Voltage	12V / 24V DC
Modular Expansion Slots	4 Available
Compatible Pump Series	All Common Rail Series (Programmable)
Communication Protocols	CAN Bus, RS485, Ethernet, USB 3.0
Power Supply	AC 380V 50Hz 3-Phase
Net Weight	550 KG
Dimensions (LWH)	2100 * 1000 * 1750 mm

Applications

The CRB-M2500 is purpose-engineered for diesel fuel injection R&D laboratories, university powertrain research departments, and quality assurance facilities at common rail pump manufacturing plants where testing requirements evolve rapidly and off-the-shelf equipment proves too restrictive. Its modular design makes it the preferred platform for organizations that test pumps from multiple manufacturers and generations, eliminating the need to maintain separate dedicated test benches for each pump family. For aftermarket remanufacturing companies transitioning into new product development, the CRB-M2500 provides the analytical depth to validate design improvements and quantify performance gains. The Python scripting interface enables advanced users to implement custom algorithms for automated fault detection, remaining useful life prediction, and statistical process control integration.

Packaging & Quality Assurance

Each CRB-M2500 is shipped in a custom-cut high-density foam-lined marine plywood crate designed for repeated international transport cycles. All modular components are individually packaged in labeled anti-static containers for easy unboxing and on-site assembly verification. The shipment includes a factory-configured industrial PC with all software pre-installed and licensed, four starter sensor modules, a comprehensive set of calibration standards for on-site accuracy verification, and a detailed engineering documentation package including electrical schematics and mechanical assembly drawings. Standard delivery time is 35-45 working days due to the customized nature of each system, with an on-site commissioning and training service available as a premium add-on. Lifetime remote technical support and free major software version updates are included with every purchase.

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Modular Customizable Common Rail Pump Test Bench with PC Data Acquisition and 3000 Bar Max Test Pressure

Modular Customizable Common Rail Pump Test Bench with PC Data Acquisition and 3000 Bar Max Test Pressure

Modular Design Customizable

PC Data Acquisition

Multi-Application Testing

Modular Customizable Common Rail Pump Test Bench with PC Data Acquisition and 3000 Bar Max Test Pressure Images